In order for your growing facility to stay successful, you must guarantee that your storage and processing capabilities are up to par. Poorly organised procedures for receiving inventory, stockpiling it, and then preparing it for release will simply cause further interruptions, reducing your production.
What’s the solution? Choose dependable racking systems.
All activities involving organisation and logistics will be simplified and made much simpler if you install the appropriate pallet racking system in your facility. Trying to incorporate pallet racking that doesn’t fit your specific situation, on the other hand, can make things significantly more difficult. Here we’ve assembled everything you need to know about pallet racking to ensure you’re investing in a better future for your warehouse.
What Exactly Is Pallet Racking?
Pallet racks are made up of four basic parts. Beams, uprights, wire decking, pallet supports and row spacers are the components in question. They can be used with various pallet rack designs.
Pallet rack building types are likewise divided into four categories. A roll-formed pallet rack is the most popular variety, which is normally made in a “teardrop” configuration with a rivet connector where the beams join to the upright. A structural pallet rack, for example, is composed of thicker steel c-channels with beams always fastened to the upright.
What Are The Different Pallet Racking Systems?
Pallet racking systems come in a variety of shapes and sizes to fit a variety of locations. Push-back, drive-in, selective, and pallet flow racking systems, among others, are commonly used in industrial storage. We’ll go over each of these systems in this part.
These racking systems are designed with depth in mind rather than width. This layout greatly decreases aisle space while increasing storage capacity. Each racking is stored here on rail-mounted wheeled trolleys. These rails are deliberately positioned toward the rack’s load and unload region and take advantage of gravity. This saves a lot of energy while transporting heavy pallets.
The most frequent pallet racking system is this one. Roll-formed and structural are the two most common configurations. Selective pallet rack systems provide constant product access, which is critical if inventory is quickly emptied and replaced. Selective pallet racking systems are often used in cold storage applications, wholesale businesses, and retail store inventory rooms.
Load beams, which are horizontally supported, are used in selective pallet rack systems. They offer the necessary surface area for loading pallet racks. To allow load beams to be put on upright columns, slots are drilled at regular intervals up and down the column.
Forklift trucks can drive right into the lane containing stacked rows with drive-in racking systems. Because these systems have a single point of entry and exit, they use the last-in, first-out (LIFO) storage mechanism. The last pallet to be placed in a row is the first to be removed.
Theseracking systems are high-density pallet storage solutions. They leverage depth to increase capacity, similar to push-back systems. Pallets can easily move down the sloped area with this system, which includes a slightly slanted rail with rollers. Pallet flow systems are also called dynamic or gravity flow systems because of how they work.
How Do You Pick The Best Pallet Racking That Suits Your Warehouse?
Here’s what you need in order to make the right decision:
Understand Your Demands
Warehouses should also select between systems built for high-density loads, which can carry more inventory yet limit access, and low-density loads, which can store less but allow more access. Do your processes have a high inventory turnover, necessitating the need to collect inventory more frequently?
Are you storing products in anticipation of their release? Consider your warehouse’s floorplan and how large pallet racking systems will fit in your space in relation to how you’ll use them. It’s better to accomplish something now than later.
Understand The Requirements
A pallet racking system’s usual height is about 7.5 metres, but if you want to go higher, you’ll need to account for the increased breadth by increasing the pallet’s width to allow enough room between upright supports to hold pallets. Furthermore, a manoeuvring regulation states that you must leave 15cm between the top of your pallet load and the base of the following beam, as otherwise, harm to the things stored during racking or removal may occur.
Seek Advice From Experts
What has been described thus far is simply the tip of the iceberg in the world of pallet racking. A number of specialised solutions have made work for warehouses all around the world easier than ever before, thanks to fantastic industry developments. Whether you require cantilever rack systems, larger storage bays, or gravity-fed or drive-racking configurations, it is always better to seek professional advice to help you design the ideal pallet racking system for your needs.